We planned at one time to hand letter the words Harley- The reason for this is, on a fender such as this GasBox fender for 16 and 18-inch rears, it's got a really nice sidewall for it, and this lends itself very well to this 2.0 style mounting kit. Opens in a new window or tab. Always remember its easier to remove metal than it is to add metal, so if youre unsure, always go bigger. vacuum-formed plastic,(which might not be strong enough). If you weld the quarter-inch tab to the inside on both sides just ensure that it's not too close to the sidewall of your tire. These are the real deal - solid, beefy fenders individually hand made and great with vintage looking tires like the Avon MKII tires Chrome hardtail fender braces measure 9.5" tall and feature 5/16" threaded mounting bosses. The aim here is to bring some attention to other Motorcycle builders that are doing great things, as well as share some of their knowledge and skills with you. This meant pushing the fuse block with all its attendant fuses and relays, farther down into the cavity behind the battery which in turn meant cutting the ends off the two bolts that come into this area from behind, bolts that hold the lower bracket for the oil tank (yes, we did disconnect the battery before starting in on all this foolishness). Find a customizable bike. If youre in the market for the tried and true trailer fender for your motorcycle you found it. This bobbed rear Sportster fender will fit rubber mount frames from 2004 and up. It gives a very strong mount, you can see it sits very nicely on the supplied half-inch cold-rolled and it gives you a large area of weld, and this makes it very stout and secure lower mount. To start off, take a 1.6mm thick aluminum sheet. Night Train was replaced with a Standard, but both are late- $133.09. Tyler Malinky is the CEO of Lowbrow Customs, which he founded back in 2004. Custom Applications that accept the above listed dimensions. 18-22 Softail, except 19-20 FXDRS 114, 18-19 FXBR, 18-20 FXBRS 114, 18-20 FLFB, 18-20 FLFBS 114, 18 FXBRS 114 ANX, 18 FLFBS 114 ANX, 18 FLFBS 114 ANV, 21-22 FLFBS, 21-22 FXBRS We tried a late model front Dresser fender, a round we used original logos, as shown. This will turn up any pesky highs or lows that Ive missed, and create a more uniformed finish to be ready for painting or polishing. This makes more The selection/deselection could not be synchronized with the server. NRC kit comes with a complete LED tail light, license plate bracket, and LED license plate light for a full LED replacement. coil springs, and we used hairpin style springs instead. After tack welding the bracket to the fender, he drilled two holes in the bracket and then drilled and taps two matching holes in the cross-bar. You could also reshape your existing one instead of buying a new fender. It features two fully finished ends, so you could get two fenders out of one. turn and plug into the light-base. This way when $27.00. Here at Lowbrow Customs we try to make your life a little easier by giving amazing solutions ready to weld and make your project look exceptional all while saving you time and money. Change the fender. For example, the seats made from natural lather, mate color, and wide tires. An initiative Ive wanted to kick off for a while is the Purpose Built Moto guest builder series. First, in the shaping process, you need to shrink the outside edge to create the curve. These replacement Harley fenders are true to fit, and just what you need. universal fender strut kit for choppers and bobbers. Just keep at it! . And as the photos show, the project started up again about where it left off at American Thunder. To calculate the overall star rating and percentage breakdown by star, we dont use a simple average. MADE IN CALIFORNIA. *, 1.399,00 You can either pause or stop the search to see all products in the store again! Consent is not a condition to purchase. Lowbrow Customs DIY Rear Fender Strut Kit motorcycle chopper bobber Made in USA. Since there are thousands of various models of bikes, it is not easy to determine which one would be perfect for customization. *, 488,51 The bike was finally starting to look like a proper Bobber. Try to keep the file as flat as possible, running it along with the piece you will see the different heights of the metal (where it is filed is high, and where it hasnt is low). Unlike an Evo, which can be converted to a system contained entirely under the points cover, the Twin Cam engines use a large box that houses the brains for the ignition system. Now that gives you a very clean look with that tab welded in there and the hole is drilled, it'll allow you to mount your fender straight and just bolt it to the outside of the fender which is great. I then take a rubber mallet and a dolly suited to the curve I hold the piece over the dolly and use the mallet to hammer into the piece. Privacy Policy. High quality, easy to install bobber kits for Yamaha, Kawasaki and Honda motorcycles. You want quality but you don't want to overpayits okay, we get it. fast-build primer. The perfect addition to just about any chopper/bobber build. The best solution for people who live in the area that you must have fenders because of the law is to install shortened ones, which would provide you with an attractive retro style. FLSTS 1997-2003, 2023 Throttle Addiction They should overlap one another, and these blows should be quite hard. turn signal wires into the taillight housing. Lowbrow Customs Weld-On Upper Fender Mount Tab for Curved and Ribbed Motorcycle Fenders. I bolted this together with some half-inch long button head Allen bolts here that I had in the garage. If you're looking for a great alternative to the original Wassell ribbed motorcycle fender, you've found it. Honda Rebel 250 Bobber | Chappell Customs - source: chappellcustoms.com, Bobber Motorcycle | USA Bobbers - Page 6 - source: usabobbers.com, Fail Of The Week: How Not To Build Your Own Motorcycle - source: hackaday.com, Building A Poor Man's Harley Performance Bobber! Email:tom@purposebuiltmoto.com, Home Bike customization Fabrication How to make a DIY motorcycle fender. Work great on fenders that have a larger side wall. In keeping with that theme Doug fabricated simple mounting brackets for the fender, as a guy working in his own garage might have in the 1960s. *, 698,99 Allows easy front fender installation. the pie-cut earlier (and hidden by the upper part of the *. 6" Wide Opens in a new window or tab. What you see here is the first planning and mock up 488,88 Triumph Bonneville Bobber Rear Fender Bracket (BOTTOM) $40.95. 2023 GoMotoRiders - Motorcycle Reviews, Rumors & Fun Things |, Zeus Bobber A Futuristic Motorcycle Revealed - 2023 Review, Belgiums Workhorse Speedshop Upgraded This Indian Scout, Everything You Need to Know About Motorcycle Racing, muffler removal could affect the condition of the engine, How Electric Bikes Can Help Save The Planet, Himiway Rhino Electric Bike Review: The Ultimate Choice for Outdoor Enthusiasts, How to Choose the Right Size Motorcycle Windshield: A Guide to Finding the Perfect Fit, Top 6 Apps Every Car Owner Should Have in 2023, Understanding the Different Types of Bad Credit Car Dealerships, Trucking Solutions For GDP & GMP Warehouses: Tips For Ensuring Safe And Efficient Transportation. E-Gift Card purchase price does not count toward your total for free shipping. Also, make a list of all important parts to save your time and energy. (2) Mild steel upper tabs, 3/16" thick, with two 5/16" holes. Uses stock mounts and has a raw steel finish Included with this kit are the following pieces: (2) Oval, mild steel upper tabs, 1/4" thick, with 5/16"-18 threaded holes. If the motorcycle fender arc is starting to come around to a good fit on the tyre, and youre happy with the curve, then its time to smooth out the larger golf ball dents that you created with your hammering. Add To Cart. Hey, it's Tyler with Lowbrow Customs. Step 10. Shrinking process. In the end, since some so many people love this hobby, you can connect with someone with more experience, or visit some bobber bike show, where you can see examples of how people managed to design their rides. The search could not be executed due to an error. FITS: You have a wide choice of possibilities for almost every part of your bike, even the smallest ones. Unfortunately, the cross-bar located behind the struts is tipped up toward the back, which would foil our plan to have a straight line running from the neck all the way down the frame and onto the swingarm like a true hardtail. Flat motorcycle or trailer fenders are always a classic look as a rear fender on a chopper. Length = 1-1/4 OD = /4" WITH Leather Washers, (2) 12" long 1/2" diameter steel rods. It is not held stock . Once the fender sat correctly on the bike, held in place with two lower bolts and the rubber tubing taped up into the inside of the fender, Doug fabricated a simple bracket between the fender and the swingarms cross-bar. The goal here is to have a bike reminiscent of the late Bobber/early Choppers from the era before Choppers turned into long radical rides with super long forks and extreme rake angles. An initiative Ive wanted to kick off for a while is the Purpose Built Moto guest builder series. Horseshoe Oil Tank for Lowbrow Customs Weld-On Sportster Hardtails and Gasbox Full Frames, Weld-On Hardtail Rear Frame Section 1982-2003 Harley Sportster, Battery - 12 Cell - AG-1201 Lithium Small Case, Frisco Mount Sportster Gas Tank - Standard Width - 2.5 gallon. This most popular Triumph model required a design with a creative twist to it. If you dont have access to a shrinker/stretcher, you can also achieve the same results using a stump or a leather bag. By feeding the fender through the wheels, the smoothing of the bumps is achieved by lifting the lows and knocking down the highs. A clean Aluminium fender, and the stainless steel bar work you need to mount it up, . We have an assortment of tabs that come with this kit. *, M8 Softail Integrated Tail Light Housing Rear Fender 8" Rim Fat Boy, Breakout 260 Tire Raw, Softail Bobber Short Version 150 Tire Rear Fender Short Version, Fuel Bottle Holder 1,5 l, Smooth Design Brown, 9" The Lucky F*cker Rigid-Style Rear Fender, Cafe Au Lait Rear End Conversion Kit Fibre Seat Pan. 5 Ball, Inc.1996 - 2023. Possibly the hardest part of this whole project was deciding what to do with the ignition module. Next, Doug used a little filler on the roughest areas, followed by Easy, How to make a custom motorcycle fender. The speedo and ignition switch wires simply disconnect from the fuel pump base on the bottom of the dash, after the dash was unbolted and tipped up off the tank. Cycle Standard Ribbed Steel Fender 5 inch Width. Cab's Custom Scout Bobber - Blog - Motorcycle Parts and , Looking for a bobber rear fender Anyone have any good leads , What The Color Of Your Motorcycle Says About You, Fail Of The Week: How Not To Build Your Own Motorcycle , Building a Poor Man's Harley Performance Bobber! This mount is designed to match the style of the factory frame mount. From our shop to yours. When unpacking your Bobber Rear Fender Strut Kit, pay close attention to the thick gauge steel, smooth edges, powder-coated parts, precision laser cuts, and high grade hardware. UL 1938-1947EL 1936-1940FL 1941-1957, includes mounting tab, 2 threaded bungs, 2 washers, and two bolts. This ribbed fender is probably best suited for front wheels, but if youre running a super skinny rear wheel then this will do the trick. simply scuff, seal and paint the tank. If you dont have access to a planishing wheel, you can use a hammer and dolly, which is still reasonably fast. Included are two pieces of half-inch round, outside diameter, 18-inch long, cold-rolled steel. Deutsch; English; THUNDERBIKE SHOP HARLEY-DAVIDSON & CUSTOM PARTS Global Shipping. This shortened bobber Sportster fender fits 1982-2003 models. Just follow along as we try to decide which off the fender, then do a pie cut to ensure the fender would We started the mock up with a supporting brackets and turned around, seemed the best fit, later by a Softail Standard. All that Lay down the first layer of fiberglass onto your mock-up, placing the pre-cut strips as close to each other without overlapping. many years ago and decided it was about time we offered an alternative style. *, 443,04 Straight Fender Strut Kit. I shrink along the edge, overlapping my bites, in order to create a consistent and evenly shrunk piece. First off, your 3/16-thick bottom tab that would be meant for the bottom of the fender strut or the fender support. This is a good thickness because its strong, but not too stiff. Cut to length and bend (if desired) as needed. The Indian Bobber runs 90HP at the rear wheel but we've seen the most gains in the mid range, this thing pull like a freight train. Perfect finish with less pre-print labor to do, Dyna Evolution/TwinCam Models for 170-200 Tires (205mm Wide ), 86-20 Sportster, except 08-10 XR1200, 10-13 XR1200X, Evolution Models with 130-150 Tires (155mm Wide), Evolution Models with 160-180 Tires (175mm Wide ), Dyna Evolution/TwinCam Models for 130-150 Tires (160mm Wide), 18-22 Softail, except 19-20 FXDRS 114, 18-19 FXBR, 18-20 FXBRS 114, 18-20 FLFB, 18-20 FLFBS 114, 18 FXBRS 114 ANX, 18 FLFBS 114 ANX, 18 FLFBS 114 ANV, 21-22 FLFBS, 21-22 FXBRS, Softail Milwaukee-Eight Models with 130-150 Tires (160mm Wide). Sign up for newsletter to get notified of new product, sales, and other great info! Chopper look and the front Springer fender, stripped of its hide the electronics hiding under the seat. both literally and aesthetically. Hes got a pretty interesting history in bikes, including a land speed record and a win at the Machine show for Best Builder. First in the series will be my mate, Keeley Pritchett. After all, Bobbers are popular This will stop the overall radius from getting too tight. These go on in a two-step DIY; . In order to create a nice arc, by hammering in the centre of the piece, the metal stretches on the inside, whilst shrinking on the outside. 18-22 Softail, except 19-20 FXDRS 114, 18-19 FXBR, 18-20 FXBRS 114, 18-20 FLFB, 18-20 . Opens in a new window or tab. I use a large head on the torch in order to reach a larger surface area this will allow the aluminum to heat more evenly. Once the motorcycle fender is planished to perfection, I run an orbital sander over the whole thing. There you can view other customers' rides. I'm installing a trailer fender, and it's prepped and ready to install but I've got no hardware for mounting it to the bike. I'm going to show you guys and gals our new DIY fender strut kit. Our Softail Project, last seen at American Thunder, made its way to the Dougz shop in La Crosse, Wisconsin. Grab a pack of these leather washers for your next custom install. Fuel Card Company: The Benefits of Fuel Card Services, It Is Cheaper to Travel Around Town on an E-bike. Its subtle cross radius and end lip detail give it the right amount of flash when compared to a standard motorcycle trailer fender. That's shrinking plain and simple. At Throttle Addiction we have both rear motorcycle fenders and stock front motorcycle fenders. work great on fenders that have a larger side wall. Harley Davidson Sportster 1986-2003 Front Fender Bracket. Make sure to keep stretching your work back out in order to make the fender less curved. In that case it was necessary to grind *. Do this by using your leather sack underneath the fender, and using both forearms, push down on either end of the fender (firm but not too hard). If you're doing that method, I would suggest you watch your clearance. We've been making fender strut kits for many years but this is version 2.0. Please check compatibility before purchasing. Using your blocking hammer, repeat the same hammering technique that you used in the stretching process earlier (but a little bit lighter you dont have to go crazy). Theres also a vent line at the front of the tank. Reply HELP for help and STOP to cancel. 488,88 * 1 available 91-17 Dyna ; Dyna Evolution/TwinCam Models for 130-150 Tires (160mm Wide) Item no. There are 0 customer reviews and 5 customer ratings. You can find many examples online, but the best method would be to draw a plan for a bike, and buy a motorcycle and custom parts according to that. | Sitemap, Premium 5" Wide Wassell Style Ribbed Fender, Leather Washers - 5 pack - 1" with 5/16" Center, Chrome Wassell Style Ribbed Fender - 5" Wide, Leather Washers - 5 pack - 1" with 3/8" Center, 5" Wide Flat Trailer Fender for Motorcycles, 6" Wide Flat Trailer Fender for Motorcycles, Bobbed Sportster Fender 1982-2003, No holes, Fat Bob Motorcycle Fender - Left Side Drive, Gasbox - Fender 16" Spun Steel for Vintage Style Tires, Drag Specialties - Smooth Hinged Panhead / Shovelhead Rear Fender 1958-1984, Pangea Speed - Upper Fender Mounting Kit - 139, Chrome Wassell Style Ribbed Fender - 6" Wide, Ribbed Front Fender For Sportser, Shovelhead, Dyna, 1973-Up W/ 39mm and 35mm Front End, Pangea Speed - Chopper Fender Mount - 137, FLSTS Spring Fork Front Fender - 97-03 - Raw. After the first round of shrinking, I check the piece against the tyre how you know youve done enough shrinking is based on the gap between the fender and the tire at both ends of the fender youre aiming for a 1-inch gap at both ends. And we cant emphasize enough the importance of the If you have any suggestions and queries you can contact us on the below details. We made a bigger template, sliced it in two places and then determined how much the inside slit overlaped to make the board match our ideal radius. As a general rule, I start out with a 600mm x 180mm sheet, which will be ample for a fender to fit a wheel with a front tire size of 100/90-19. Through the wheels, the seats made from natural lather, mate color, and wide tires to like... Springs instead Machine show for Best builder = /4 '' with leather washers for your motorcycle you it... Used a little filler on the roughest areas, followed by easy, How to make a custom fender! The right amount of flash when compared to a Standard motorcycle trailer fender for your custom! Seats made from natural lather, mate color, and just what you see here is the Purpose Built guest. Both rear motorcycle fenders time and energy is planished to perfection, diy bobber fender an..., ( 2 ) Mild steel upper tabs, 3/16 & quot thick! A Standard motorcycle trailer fender for your next custom install creative twist to it motorcycle found! Run an orbital sander over the whole thing pretty interesting history in bikes, including a land speed and! Show for Best builder under the seat aluminum sheet button head Allen bolts here that i in!, license plate bracket, and two bolts '' with leather washers for your you. Can view other customers & # x27 ; s shrinking plain and simple &! On the below details license plate light for a full LED replacement edge... Fender less Curved when compared to a Standard motorcycle trailer fender for your next custom.! Had in the shaping process, you can either pause or stop search... Decided it was about time we offered an alternative style Yamaha, Kawasaki and Honda.... For a while is the CEO of lowbrow Customs, which is still reasonably fast most! Like a proper bobber, i run an orbital sander over the whole.... Our Softail project, last seen at American Thunder the ignition module DIY motorcycle fender is planished perfection! And Honda motorcycles Dougz SHOP in La Crosse diy bobber fender Wisconsin & # x27 ; rides by,. Stop the overall radius from getting too tight Evolution/TwinCam models for 130-150 tires ( 160mm wide ) Item.! 'Re looking for a while is the first layer of fiberglass onto your mock-up, placing the pre-cut strips close. About any chopper/bobber build i bolted this together with some half-inch long head. 2004 and up win at the Machine show for Best builder more the selection/deselection could not be due... I 'm going to show you guys and gals our new DIY fender strut kits for many years and.: the Benefits of fuel Card Services, it is to add metal, so youre! Not count toward your total for free shipping almost every part of your bike, even the smallest.... Fender through the wheels, the seats made from natural lather, mate color and... Of buying a new fender a shrinker/stretcher, you 've found it getting too tight to length bend. To perfection, i run an orbital sander over the whole thing reasonably fast add,... A larger side wall i bolted this together with some half-inch long button head Allen bolts that... Guest builder series he founded back in 2004, cold-rolled steel tab would! Up, feeding the fender through the wheels, the smoothing of the * same results a! And queries you can also achieve the same results using a stump or a leather bag features two finished... Been making fender strut kit both are late- $ 133.09 bobber kits for many years this. Throttle Addiction They should overlap one another, and the stainless steel work. Bolted this together with some half-inch long button head Allen bolts here that i had the. = 1-1/4 OD = /4 '' with leather washers for your next custom install flsts 1997-2003 2023! Or tab ( if desired ) as needed the right amount of flash when compared to a planishing,! Give it the right amount of flash when compared to a Standard, but not too stiff always go...., overlapping my bites, in the market for the bottom of the tank $., which he founded back in 2004 to show you guys and gals new. Doug used a little filler on the below details of fiberglass onto your,! Fxbr, 18-20 front of the factory frame mount head Allen bolts here that i had in the shaping,! Looking for a while is the first planning and mock up 488,88 Triumph Bonneville bobber fender. Of buying a new fender Standard motorcycle trailer fender a consistent and shrunk!, which he founded back in 2004 the bike was finally starting to look like a proper bobber the. 3/16 & quot ; thick, with two 5/16 & quot ;.. Model required a design with a Standard, but both are late- $ 133.09 product. Not too stiff necessary to grind * mount is designed to match the style the! Standard, but both are late- $ 133.09 not easy to determine which one would be perfect for customization line. View other customers & # x27 ; s shrinking plain and simple, which he founded back 2004... That i had in the store again your work back out in order to make the support... Email: tom @ purposebuiltmoto.com, Home bike customization Fabrication How to make the fender strut kit the whole.! Orbital sander over the whole thing Card Company: the Benefits of fuel Card:... Your existing one instead of buying a new window or tab an initiative wanted... Every part of your bike, even the smallest ones rear fender (... Radius from getting too tight the ignition module but not too stiff initiative! Upper part of the tank 2 ) 12 '' long 1/2 '' diameter steel.! Long button head Allen bolts here that i had in the series will be my mate, Keeley Pritchett shipping! To do with the ignition module stainless steel bar work you need diy bobber fender it! Frames from 2004 and up the front Springer fender, you 've found it fender support all products in garage! The same results using a stump or a leather bag, diy bobber fender by easy, to! Would suggest you watch your clearance Cheaper to Travel Around Town on E-bike... A design with a creative twist to it and up right amount of flash when compared to Standard... Bottom ) $ 40.95 are 0 customer reviews and 5 customer ratings to remove metal than it is easy! Electronics hiding under the seat i had in the market for the bottom of the * LED tail light license. The style of the tank dont use a hammer and dolly, which still! Steel bar work you need any chopper/bobber build the seats made from natural lather, mate color, two... Throttle Addiction They should overlap one another, and wide tires stump or a leather bag trailer fender it! That & # x27 ; rides and queries you can use a hammer and dolly, which is reasonably! Products in the garage vacuum-formed plastic, ( 2 ) Mild steel upper tabs, 3/16 & quot ;.. Except 19-20 FXDRS 114, 18-19 FXBR, 18-20 FXBRS 114,.! Fender support reasonably fast at Throttle Addiction They should overlap one another, and we used hairpin springs. Twist to it but both are late- $ 133.09 bobber made in USA hardest part of tank... Yamaha, Kawasaki and Honda motorcycles Honda motorcycles toward your total for shipping. Of these leather washers, ( which might not be synchronized with the ignition module its hide the electronics under! I had in the store again, ( which might not be strong enough ) years but is! Seen at American Thunder overlapping my bites, in order to make a custom motorcycle fender ends so! Tom @ purposebuiltmoto.com, Home bike customization Fabrication How to make the fender strut kit of new,! Bottom tab that would be perfect for customization sign up for newsletter to get notified of new product,,! Reshape your existing one instead of buying a new window or tab a... Bracket ( bottom ) $ 40.95 still reasonably fast to look like a proper bobber in that case it about! Areas, followed by easy, How to make a list of all important parts to save time. Bumps is achieved by lifting the lows and knocking down the first layer of fiberglass onto your mock-up, the! Of tabs that come with this kit market for the tried and true trailer fender for motorcycle. Are true to fit, and wide tires show, the seats from! Make the fender less Curved quality, easy to determine which one would be perfect for customization, and. Can use a hammer and dolly, which he founded back in 2004 amount of flash compared., your 3/16-thick bottom tab that would be meant for the bottom of the you. We dont use a hammer and dolly, which is still reasonably fast we used hairpin style springs.. Two fully finished ends, so if youre in the garage of half-inch round, outside diameter 18-inch... Radius from getting too tight also, make a custom motorcycle fender true to fit and..., sales, and just what you see here is the Purpose Moto!, so if youre unsure, always go bigger and end lip detail give it the amount... Smoothing of the bumps is achieved by lifting the lows and knocking down the.... Was necessary to grind * with a Standard motorcycle trailer fender theres also a vent line at the Machine for! Of your bike, even the smallest ones most popular Triumph model required a design with a LED... Perfect addition to just about any chopper/bobber build, stripped of its hide electronics! Customs DIY rear fender on a chopper mount tab for Curved and Ribbed motorcycle fender, stripped its.

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